USAfixTM - Repair Guide (RG) - Master Email RG
- Replace Clutch
 Level of Difficulty - MEDIUM  Estimated Completion Time - 60 minutes
NSS - COMMANDER 27

Tools Required
Tool 
Ratchet-Deep socket standard 1/2 in
Ratchet-Socket standard 1/2 in
Screwdriver-flat tip
Wrench-1/2 in
Wrench-3/4 in
Wrench-Allen standard 5/32 in

Parts Required
PartDescriptionPriceAvailablePurchase
154-0008 Electric clutch assembly $332.15 Back Order Qty:


Step Procedure & Parts & Tools
1 TURN OFF TANK

2 DISCONNECT FUEL LINE

3 OPEN TANK STRAP

4 REMOVE TANK

5 LOOSEN NUT ON MUFFLER CLAMP
Ratchet-Deep socket standard 1/2 in

6 SLIDE CLAMP DOWN

7 LOOSEN BOLT HOLDING MUFFLER
Wrench-1/2 in

8 REMOVE BOLT AND 2 WASHERS

9 PULL TO REMOVE MUFFLER

10 LAY UNIT ON ITS SIDE

11 USE WRENCH TO HOLD SPINDLE IN PLACE
Wrench-3/4 in

12 TURN PAD DRIVER AND SPIN IT TO LEFT

13 REMOVE PAD DRIVER

14 REMOVE 4 ALLEN HEAD BOLTS
Wrench-Allen standard 5/32 in

15 REMOVE FLEXI SHIELD

16 PRY BELT AND SPIN SPINDLE PULLEY
Screwdriver-flat tip

17 HOLD THE CLUTCH ARM NUT ON TOP OF BASE
Wrench-1/2 in

18 TURN THE CLUTCH ARM BOLT TO REMOVE CLUTCH ARM
Ratchet-Socket standard 1/2 in

19 PULL TO REMOVE CLUTCH ARM

20 DISCONNECT THE 2 BLUE WIRE CONNECTORS

21 DISCONNECT THE YELLOW CABLE ON CLUTCH SWITCH

22 LOOSEN THE CLUTCH CENTER BOLT
Ratchet-Socket standard 1/2 in

23 REMOVE THE CENTER BOLT AND WASHER

24 SLIDE CLUTCH FROM MACHINE

25 IF SPACER COMES OFF WITH CLUTCH, RETURN TO SPINDLE

26 REVERSE PROCESS TO INSTALL A NEW CLUTCH

PartDescriptionPriceQty
154-0008 Electric clutch assembly $332.15 Qty: